Air Compressor InspectionSoftware

Air compressor inspection software is the platform that Manufacturing Plant Engineers, Reliability Engineers, Compressed Air Engineers, Facilities Engineering Managers, Energy Managers, Process Engineers, Authorised Persons (Pressure Systems), and Compressed Air AMC Service Contractors use to run air compressor inspections across factories, process plants, breweries, food manufacturing, pharmaceutical, automotive, and multi-site portfolios with defensible evidence at every step. Inspectly360 digitises the full air compressor inspection cycle with structured templates aligned to PSSR 2000 (UK Pressure Systems Safety Regulations), ASME BPVC Section VIII Division 1 (US pressure vessel code), PED 2014/68/EU (Pressure Equipment Directive), API 618 (reciprocating positive displacement compressors), API 619 (rotary type positive displacement compressors), API 617 (axial and centrifugal compressors for process service), ISO 8573 series (compressed air contaminants and purification), ISO 1217 (acceptance testing for displacement compressors), ASME B19.3 (safety standard for compressors), ASME PCC-2 (repair of pressure equipment), HSE Control of Noise at Work Regulations 2005 and EU Directive 2003/10/EC, OSHA 1910.169 (US air receivers), British Compressed Air Society (BCAS) best-practice guidance, Compressed Air and Gas Institute (CAGI) data sheets, and the Environmental Permitting Regulations and EPA discharge permits for condensate management.

The pain it solves is the everyday reality of compressed air operations: a PSSR 2000 written scheme of examination on the main 7-bar receiver that drifted six months past the scheme cycle because the Competent Person engagement lapsed when the contractor changed, an oil-water separator discharging hydrocarbon-in-water above the Environment Agency consent limit because nobody tested at the discharge point, an ISO 8573-1 Class 1.4.1 instrument-air specification that no engineer can verify at the point-of-use because the design test ports were never plumbed, a compressed air leak survey that catalogued 80 leaks twelve months ago and only 15 were ever fixed because the closure workflow lived on a spreadsheet, a rotary screw airend that failed at 38,000 hours because vibration trend over the prior 12 months was never plotted, a reciprocating compressor head valve that failed because the head temperature trend nobody saw was 15 degrees C above the prior 6-month baseline, a refrigerated dryer that drifted on pressure dew point because the refrigerant top-up was self-certified by the AMC contractor without an F-Gas Certified Engineer log, an air receiver safety valve that lifted prematurely because nobody recorded the last bench test result, and a SCADA trend showing kW per cfm specific power drifting that nobody correlated with the loaded inlet filter in the inspection record. Compressed air is typically the largest electrical load in a manufacturing plant; paper compressor logs do not protect that load.

Inspectly360 combines ready-made templates for daily walk-around (oil sight glass, oil temperature, discharge pressure, motor amps, condensate drain function, intake filter pressure drop), weekly inspections (belt tension and alignment, coupling condition, after-cooler approach temperature, refrigerated dryer pressure dew point, desiccant dryer tower switch-over, oil-water separator condition, vibration spot readings), monthly inspections (oil sample, intake filter element, separator element, oil filter, motor amperage trend, vibration full scan), quarterly inspections (coupling alignment, V-belt or geared timing alignment, head valve clearance for reciprocating, airend rotor clearance and shaft seal for rotary screw), annual inspections (full overhaul or major service, pressure-vessel internal examination if Competent Person scheme requires, safety valve bench test, motor megger test, PE earth bond), PSSR 2000 written scheme of examination per pressure-bearing component (air receiver, intercooler, aftercooler, separator, dryer vessels) with Safe Operating Limit (SOL), statutory examination interval, last Competent Person date, and outstanding scheme corrective actions, ASME BPVC Section VIII nameplate and PED 2014/68/EU category data per vessel, ISO 8573-1 air purity class verification at point-of-use with oil aerosol test, water vapour test via pressure dew point, particulate test via particle counter, and oil vapour test, ultrasonic compressed air leak survey with leak rate in cfm and annualised kWh cost attribution, vibration trend per API 619 and API 618 with FFT spectrum data and bearing condition unit, oil analysis with water content, particulate to ISO 4406, viscosity, TAN / TBN, wear-metal spectrometry, condensate management with automatic drain function and oil-water separator discharge hydrocarbon-in-water test, energy benchmarking per compressor with kW per cfm specific power and load-unload duty cycle, and noise survey per HSE Control of Noise at Work Regulations; AI fault detection on the engineer's photo for slack belts, leaking shaft seals, oil sight glass condition, dirty intake filter, condensate freezing on after-coolers, blown gauges, and corroded receiver shells; QR-tagged compressors, receivers, dryers, separators, and filter housings with full service history; offline capture in metal-clad compressor rooms and noisy plant rooms where signal disappears; statutory clocks per asset with renewal alerts for PSSR examination, ASME inspection, ISO 8573 sampling, API 619 vibration cycle, oil sample cycle, and safety valve bench test; and white-label PDF reports that generate the moment the engineer closes out. Authorised Persons (Pressure Systems) and Competent Persons under PSSR 2000 operate as scoped roles producing credentialed audit packs.