“Inspectly360 transformed how we manage site safety inspections. The offline capability alone saved us countless hours. Our compliance rate jumped from 72% to 96% in just three months.”
Sarah Mitchell
Meridian Construction Group
SPC Software
Looking for SPC software built around how your quality team monitors processes? We provide it. Inspectly360 delivers a tailored statistical process control solution on our platform, configured to your characteristics and limits. Book a demo to scope it.
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Quick Answer
SPC software monitors a manufacturing process statistically: collecting quality data, plotting it on control charts, detecting when the process drifts out of control, and driving the response. Inspectly360 provides a statistical process control solution tailored to your operation, built on our data-capture and workflow platform and configured to your critical characteristics, control limits, and lines.
What Is SPC Software, and How Does Inspectly360 Provide It?
Without it, process data is recorded on paper or in a spreadsheet and reviewed too late. Variation goes unnoticed until a batch is out of specification, out-of-control conditions are spotted after the fact, and there is no reliable link between a process problem and the action taken.
How It Works
How Do We Deliver Your SPC Solution?
We deliver your SPC solution in five steps, from scoping your characteristics to rollout and support.
- 1
Scope Your Characteristics and Limits
We map the critical quality characteristics you monitor and your control and specification limits, so the solution matches your real process control.
- 2
Configure Data Capture and Charts
We build process-data capture and control charts on the platform against the characteristics and limits your process uses.
- 3
Set Out-of-Control Response
We configure out-of-control detection, alerts, and corrective actions linked to root cause, so a drifting process is caught and acted on.
- 4
Pilot on One Line
You run the solution on one line or process, so data capture, charts, and response are proven before it scales.
- 5
Roll Out and Support
We roll the solution across your lines and support it, with control charts and process-capability reporting live for your quality team.
What Does SPC Software Cover?
SPC software covers statistical monitoring of a process: data capture, control charts, out-of-control detection, process capability, and the response. The scope below is what the platform runs and records, distinct from a broader quality system and from general inspections.
What Gets Checked
- process-quality data capture
- control charts with control and specification limits
- out-of-control conditions, trends, and variation
- process capability with Cp and Cpk
- corrective actions linked to root cause
- process, equipment, and line comparison
Common Defects It Surfaces
- process data reviewed too late to act
- control charts drawn by hand and error-prone
- out-of-control conditions spotted after the fact
- Cp and Cpk out of date
- variation between lines never compared
Evidence Captured
- control charts from live data
- out-of-control alerts and corrective actions
- process-capability report
Templates align toyour control and specification limitsprocess capability targetsISO 9001
Rollout
Rolling Out SPC Software
Where Does Inspectly360 Sit Beside Your MES or QMS?
Inspectly360 is the SPC data-capture, charting, and response layer beside your MES or QMS, not a replacement for it. Your MES can run production and your wider QMS can hold audits and documents. Inspectly360 owns the SPC workflow: process-data capture, control charts, out-of-control detection, capability, and corrective actions. SPC data links back to the process and line, so the monitoring and its response sit beside your systems of record without duplicating them.
What Should Quality Teams Validate Before a Pilot?
Validate four things during the pilot rather than after. First, that process data can be captured at the point of measurement. Second, that control charts show your limits against specification. Third, that out-of-control conditions alert and drive corrective actions. Fourth, that capability and line comparison work from live data. Run one line so the capture, chart, and response loop is proven before it scales.
Security, Roles, and Records
SPC data informs quality and process decisions, so its integrity matters. Inspectly360 enforces role-based access so operators capture data, quality engineers review charts and capability, and leadership sees process performance. Data, charts, alerts, and actions are logged and retained for the period your quality and audit teams require, so any claim about process control can be traced to its evidence with time and author preserved.
Rollout Across Lines
An SPC rollout works best line by line or characteristic by characteristic rather than all at once. Start with the process where variation or a capability requirement is most pressing, prove the capture, chart, and response loop there, then extend. Existing characteristics and limits import so teams do not start empty. Because the configuration is data rather than code, each line can carry its own characteristics while capability and out-of-control status roll up to one view for quality leadership.
Capabilities
What SPC Software Covers
What SPC Software covers for your team.
Comparison
What Changes with Inspectly360
Teams comparing Inspectly360 to paper and spreadsheets for SPC see the difference on five points: timeliness, control charts, out-of-control response, capability, and comparison.
| Capability | Without Inspectly360 | With Inspectly360 |
|---|---|---|
| Timeliness | Process data is reviewed too late, so variation is noticed only after a batch is out of specification. | Data is captured and charted as it is collected, so drift is visible while the process is running. |
| Control charts | Control charts are drawn by hand or in a spreadsheet, so they are slow and error-prone. | Control charts are generated from the data, so the process is visualised accurately and instantly. |
| Out-of-control response | Out-of-control conditions are spotted after the fact, so the response is late and unrecorded. | Out-of-control conditions raise alerts and corrective actions, so the response is timely and evidenced. |
| Capability | Process capability is calculated occasionally, so Cp and Cpk are out of date. | Process capability is calculated from live data, so Cp and Cpk reflect the current process. |
| Comparison | There is no easy way to compare lines or equipment, so systemic variation is missed. | Processes, equipment, and lines can be compared, so systemic variation is surfaced. |
One Platform. Mobile-First. AI-Powered.
Manage every checklist in one connected workspace, capture evidence on mobile at the point of work, and let AI turn field inputs into clear, stakeholder-ready reports in minutes.
Collaborate
Collaborate with your team anytime, anywhere
See which checklists your team has in progress across every site, jump into the same inspection with one tap, and keep field, supervisor, and back-office views in sync without sending screenshots on WhatsApp.
- Organise inspection data by site, team, and date
- Assign checks to the inspector or vendor responsible
- Track completion across every location in one view
- Keep field and back-office in sync in real time
- Comment on findings without leaving the inspection
Custom Reports
Custom reports that guide your decision making
Every team reports differently. Build the report your operations, quality, or compliance leads actually want to read, share it as a branded PDF, and schedule delivery to the stakeholders who need it.
- Branded PDF and CSV export from any completed inspection
- Schedule weekly or monthly delivery to managers and clients
- Share to email, Drive, Teams, or Slack in one click
- Filter findings by site, severity, or corrective-action status
Powerful Analytics
Analyse your inspection data with confidence
See completion, pass rate, and recurring findings across every checklist and every site, without pulling spreadsheets together at the end of the month.
Who It's For
What Teams Get from SPC Software
What changes once spc software is standardised on Inspectly360.
- Data is captured and charted as it is collected, so process drift is visible while the process is running.
- Control charts are generated from the data, so the process is visualised accurately and instantly.
- Out-of-control conditions raise alerts and corrective actions, so the response is timely and evidenced.
- Process capability is calculated from live data, so Cp and Cpk reflect the current process.
- Processes, equipment, and lines can be compared, so systemic variation is surfaced and addressed.
- We configure the solution to your characteristics and limits, and roll it out across your lines.
Reviews From Real People
4.5/5TrustpilotBased on 3,987 reviews
What our
customers are
saying
“The AI-powered defect detection has changed how we work. Our inspectors capture photos and the system flags issues we'd have missed. It's like having an expert reviewer on every site visit.”
James Chen
Pacific Manufacturing Co.
“Rolling out digital checklists across multiple projects gave us instant visibility into recurring safety issues. We now resolve critical findings in hours instead of days.”
Olivia Carter
Northbridge Infrastructure
Ready to Move SPC Off Paper?
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Frequently Asked Questions About SPC Software
How is SPC different from QMS, FMEA, and PPAP?
They are related quality tools with distinct jobs. SPC, statistical process control, monitors a running process statistically to detect variation and keep output within limits. A quality management system is the broader platform that holds inspections, nonconformances, audits, and document control. FMEA analyses potential failure modes before they happen, and PPAP manages part approval documentation. Keeping SPC focused on statistical monitoring and control charts is what stops it overlapping the others. Inspectly360 provides these as connected solutions, so SPC can feed data into the wider quality system and connect an out-of-control condition to root cause analysis, without repeating what those pages do. If your need is monitoring process variation with control charts and capability, SPC is the right page; if you need the whole quality system, that is the QMS page this connects to.
How do you deliver an SPC solution on a platform?
We build your SPC solution on the Inspectly360 platform and configure it to your process, rather than handing you a fixed product. Our team scopes the critical characteristics you monitor and your control and specification limits, configures the data capture, control charts, out-of-control detection, capability calculation, and corrective actions to match, and rolls it out with a pilot line first. Because the platform is built for configurable data capture, analytics, alerts, and workflows, an SPC solution tailored to your process is delivered without custom code. You get software shaped to how your quality team actually monitors process variation, supported by our team, rather than the paper and spreadsheets where process data is reviewed too late to act on.
Does it produce control charts and detect out-of-control conditions?
Yes, this is the core of the page. Process-quality data is captured at the point of measurement, and the solution plots it on control charts with your control limits shown against the specification limits, so the process is visualised accurately as it runs rather than drawn by hand later. Because the data is live, out-of-control conditions, trends, and unusual variation are detected as they occur and raise alerts, so an operator or quality engineer is warned while the process can still be corrected rather than after a batch is out of specification. Each alert can link to a corrective action and root cause, so the response is recorded rather than informal. Generating charts and detecting drift automatically is exactly what SPC software is for, and it is what turns process data from a retrospective record into a live control.
Does it calculate process capability and Cp/Cpk?
Yes, where you use them. Process capability answers whether a process is capable of meeting its specification, and the solution calculates capability indices such as Cp and Cpk from the live data you are collecting, so they reflect the current process rather than a calculation done occasionally and quickly out of date. Because capability is derived from the same data feeding the control charts, it stays consistent with what the charts show, and you can see capability by characteristic, line, or period. That matters for decisions such as whether a process needs tightening, whether it can hold a new tolerance, or where variation is coming from. Holding capability alongside the control charts and the corrective actions, rather than in a separate spreadsheet, is what lets a quality team move from monitoring variation to actually improving process performance over time.
Can it compare lines and connect to root cause?
Yes. Because process data and control charts are held centrally, you can compare processes, equipment, and lines against each other using historical quality data, which is what reveals systemic variation, such as one machine or line consistently producing more variation than another. That comparison turns SPC from monitoring a single process into understanding where variation concentrates across the operation. When an out-of-control condition or a recurring pattern is found, it can be connected to root cause analysis and corrective actions, so a statistical signal becomes a tracked investigation and fix rather than just a chart alarm. Linking the statistical monitoring to the response and to comparison across lines is what makes SPC a driver of genuine process improvement, not just a compliance record of measurements taken.
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